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Soft Elastic Kevlar Composite

Material Name

Manufacturer

MC 8224-02

PROCESS

A process for the molding of Kevlar composite parts that are strong, lightweight, and flexible. A thermosetting or thermoplastic resin powder is used to impregnate the Kevlar fibers using a proprietary process that involves temperature- and pressure-controlled compression to form the complex composite parts. The parts formed using this method are lightweight and have low thickness with high strength and good toughness. Usually the composition of the composite is in the range of 45%~65% Kevlar, 45%~30% epoxy, and 10%~5% polycarbonate (PC). Kevlar has high strength and good toughness, and the fiber orientation can be customized to ensure both of the parts meet various performances and reliability tests. For a thermoset resin impregnation, the Kevlar is first soaked in resin, then cut, formed to shape, and finally painted. For a thermoplastic-resin-impregnated composite part, after cutting of the composite matrix, rapid warming and cooling is required. It is available in 9 different colors of fibers, including natural, black, gray, red, orange, silver, blue, green, and brown, and in twill or plain weave pattern. Customization of size, thickness, color, patter, and finish is possible. Applications include smart phone covers and cases, interior parts for automotive, marine and aviation industry, parts for drones, AR/VR/MR headsets, and home appliances.
Manufacturer

Manufacturer

PROCESSING + APPLICATIONS
PROCESSING
  • Additive Manufacturing No
  • Blow Molding No
  • Casting No
  • Cold Pressing / Deep Drawing No
  • Die cutting No
  • Extrusion No
  • Injection Molding No
  • Lamination No
  • Metal Working Tools No
  • Printing No
  • Rotomolding No
  • Stitching No
  • Thermoforming/Compression Molding No
  • Welding No
  • Wood Working Tools No
APPLICATIONS
  • Accessories
  • Architectural Elements
  • Automotive Interior
  • Consumer Electronic components
  • Consumer Electronics
  • Consumer Electronics Casings
  • Home Appliances
CUSTOMIZATION
  • Color
  • Size
  • Thickness
  • Composition
  • Performance Properties
  • Finish
Properties
PERFORMANCE PROPERTIES
  • Acoustics
    N/A
  • Chemical Resistance
    Medium
  • Colorfastness
    Medium
  • Fire resistance
    Medium
  • Impact Resistance
    Good
  • Outdoor use
    Yes
  • Reflectivity
    N/A
  • Scratch resistance
    Medium
  • Stain Resistance
    Medium
  • Tear Resistance
    High
  • Thermal Conductivity
    Low
  • Usage Temperature
    Medium
  • UV Resistance
    Medium
  • Water Resistance
    Medium
  • Wear Resistance
    Medium
PHYSICAL PROPERTIES
  • Stiffness
    Flexible
  • Structure
    Closed
  • Surface/Texture
    Glossy, Matte
  • Transparency
    Opaque
  • Surface Hardness
    Soft
CERTIFICATIONS
  • N/A
Sustainability
SUSTAINABILITY
  • Lightweight